Electronics Development

Services

Engineered for certification, reliability and production

We design industrial-grade electronics with certification, EMC and manufacturing in mind from day one, reducing re-spins and late-stage surprises.

Designed for EMC, safety margins and production yield
Early DFMEA & DFX to avoid late-stage re-designs
Hardware that survives certification, scaling and real world use
Optimized for long lifecycle and supply chain

Schematics & PCB Design

Requirements Engineering
Schematics capture
Analog and digital electronics design
Design review
Circuit simulation
Bill of materials
DFMEA
Optimisation for lifecycle and supply chain resilience

Multilayer, high-speed
Rigid – flex
3D model of PCB
Enclosure integration, 3D printing
Signal integrity simulations
Production files
Design review (layout, EMC, IPC standards)

Go 40% Faster With Proven Design Blocks

Over time, we designed and tested many electronic circuits, converting them into reusable building blocks. This will reduce design risks and speed up development of your product.

Design for Excellence - DFX

We apply the Design for Excellence (DFX) principles.

Your product will be designed by applicable PCB design standards (e.g. IPC-2221).
It will be easy for production, testing and procurement of all components.

"7 gates" PCB design process

Our design process will save you cost on prototype re-spins and enable faster time to market with reduced risk and increased production yield.
This is a result of our experience, standardized into process with design checklists and gate reviews.

Gate 1

Requirements
- Product requirements
- Certification reqs
- Environmental reqs
- Mechanical reqs
- Regulatory
- Initial risk assessment
Gate 2

Conceptual Design
- Block diagram
- Preliminary BOM
- Risk assessment
- Power requirements
- Proof of concept
- Feasibility study
- Draft Schematics
- Compliance strategy
Gate 3

Detailed Engineering
- Final schematic
- Checklist verification
- Peer review
- DFMEA
- Simulations
- Design calculations
- Final PCB design
- 3D integration
- Production files
- Mfg partner selection
- Compliance test plan
Gate 4

Prototype
- PCB assembly
- PCBA test plans
- Electrical tests
- Functional tests
- Pre-compliance tests
- Internal test reports
- DFM feedback
Gate 5

Validation
- Design verification testing (DVT)
- Highly accelerated life test (HALT)
- Highly accelerated stress screen (HASS)
- Field tests
- Beta & pilot tests
- Compliance tests
Gate 6

NPI
- PFMEA
- MFG acceptance criteria
- MFG test tools (fixtures)
- MFG FW Flashing tools
- Assembly manuals
Gate 7

Volume
- MFG process improvement
- Root cause analysis
- Increase capacity troughput
- Stabilize quality
- Ongoing cost reduction
- Yield improvement

Avanced inhouse lab to validate your product design

Your product design will be validated with advanced test equipment. This will ensure that it meets quality requirements.

PCB Thermal characterisation

Thermal imaging is used to check that your electronic product does not have critical points that are overheating. This will ensure it works reliably in the field, without expensive failures.

Electronics development | Thermal imaging

EMC Pre-compliance testing

Achieving regulatory compliance is the big issue for electronic products.
Our in-house testing will speed-up approval of your product by doing EMC pre-compliance tests during the design stage.

Environmental Testing

Early identify design flaws and establish the range of temperatures in which your product will operate reliably. Ensure that your product meets consumer expectations and industry guidelines. Find out what would be an estimated product life expectancy.

3D Printing

Ensure that your electronics and enclosure integration is seamless.
Advanced 3D printer is used to print enclosure prototypes and other mechanical parts, saving you time on prototyping and reducing number of additional design iterations.